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Spline cutter

And tested! This was just a trial piece in aluminum, but the cutter worked surprisingly well.
When it came time to make the actual part in 4140, I was getting chipping of the cutting edges-
as it turned out, I was turning it too slow. It liked a substantial cut, and easily cut each
spline to full depth in a single pass, hand cranked and using dark cutting oil.

I've since used it on many other projects, and it's holding up very well.

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Information contained in these pages is for reference and entertainment purposes only.  Our methods are not always the best,
quickest, safest, or even the correct ones. It's up to you to know how to use your own machines and tools.
Keep your fingers away from the spinny blades o' death and you should be all right.