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Building a Fake W-27 to go under the Fake 442, Part 2:


Cutlass Build

Trimming down the pattern to get a better fit...

Cutlass Build

And transferring that pattern over to some 3/16" plate steel.

Cutlass Build

That piece was then cut out with the bandsaw and trimmed lightly.

Cutlass Build

It was further fitted on the bech grinder...

Cutlass Build

And then the hole predrilled.

Cutlass Build

Lining up the partial hole with the vague notch left of the old hole gave me a starting point.

Cutlass Build

Once I started welding, I took a moment to zap the cracked tab weld, as well.

Cutlass Build

A couple good hot welds...

Cutlass Build

I little heat from the gas torch and a hammer to persuade it into shape...

Cutlass Build

And then a little more welding. It's not pretty, but it works.

Cutlass Build

Ground back to shape and smoothed a bit, then I redrilled the hole to make sure it was completely round.

br> Cutlass Build

And to finish it off, a quick blast of rattlecan to make it all black again.


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All text, photos and graphics Copyright 1998- 2018, Doc's Machine & Airsmith Services. All Rights Reserved.
Information contained in these pages is for reference and entertainment purposes only.  Our methods are not always the best,
quickest, safest, or even the correct ones. It's up to you to know how to use your own machines and tools.
Keep your fingers away from the spinny blades o' death and you should be all right.